Baby nappy making machines typically include a series of mechanical devices that work together to complete the entire process from raw material handling to finished product production.
Raw material pretreatment equipment
Cutting machine: used to cut non-woven fabrics, elastic materials and other raw materials into the required size and shape.
Grinding machine: Grinding of granular raw materials such as water-absorbing resin to ensure uniform particle size and improve absorption performance.
Mixer: The raw materials such as absorbent resins and adhesives are mixed evenly to prepare for the subsequent molding process.
Molding and assembly equipment
Molding machines: Use molds and sensors to precisely control the size, shape and water absorption of diapers. Raw materials are processed into the basic shape of diapers by heating, pressurizing, etc.
Assembly equipment: the surface layer, absorption layer, bottom and other components are assembled in a certain order and position to form a complete diaper structure. This usually includes processes such as pasting, stitching, and heat sealing.
Embossing and cutting equipment
Embossing machine: The diaper is embossed to increase its comfort and beauty. Embossing patterns can be customized according to market needs.
Cutting machine (secondary cutting) : After the diaper is formed, it is further cut according to the actual demand to get the size and shape that meets the market demand.
Packaging and packaging equipment
Sealing machine: The diaper is packaged to ensure that it can be kept dry and clean during use. The sealing machine usually uses heat sealing technology to firmly glue the various parts of the diaper together.
Packing machine: Packaging the packaged diapers for easy transportation and sales. The baler can be customized according to customer needs to accommodate different sizes and weights of diaper products.
Quality inspection and control equipment
Testing system: real-time quality testing of diapers, including size, water absorption, air permeability, softness and other indicators. Inspection systems typically use advanced sensors and image processing technology to automatically identify and eliminate nonconforming products.
Control system: Automatic control of the entire production process, including raw material transportation, molding parameter adjustment, quality testing, etc. The control system usually adopts advanced technology such as PLC or DCS, which can realize remote monitoring and fault diagnosis.
